Cadillac All Wheel Drive – using the Haldex System

The new 2010 Cadillac SRX is available in front-wheel drive or all-wheel drive.  The all-wheel drive is the high tech choice, and makes the SRX a true all-weather, year-around vehicle.  The All-wheel drive system used is a 4th Generation version that can not only distribute power front to rear, but also left to right within the front/rear drive.

This system is likely to be a key feature / offering for the upcoming Cadillac XTS.  The new AWD system is different from that used on the current Cadillac CTS AWD.  The CTS AWD uses the Borg Warner InterActive Torque Management Transfer Case (ITM(R) tc) system.  The new Buick Lacrosse uses a similar AWD system to the Cadillac SRX.

Use of this new, light and efficient AWD system in the upcoming Cadillac XTS should enable the type of RWD sports luxury performance one would expect from a Cadillac while maintaining great all-weather performance.  In the Buick Lacrosse, the AWD system can send up to 85% of available torque to the rear wheels.  The Lacrosse specs show a weight impact of AWD vs RWD of 181 lbs.  Because the XTS will be on a similar chassis to the Lacrosse comparisons are apt, although the XTS is likely to have a 115″+ wheelbase vs the Lacrosse’s 112″ wheelbase.

Let’s examine this advanced AWD system used in the Cadillac SRX and Buick Lacrosse, and likely to be used in the upcoming Cadillac XTS.  From an article in the Haldex newsletter:

Mechanically, the SRX’s most notable new feature is an active and advanced electronically controlled, all-wheeldrive (AWD) system by Haldex that continuously distributes and transfers torque between the front and rear axles and between the rear wheels. Honed through more than 600,000 miles of tests on roads and test tracks across Europe – including Germany’s famed Nürburgring circuit, where Cadillac engineers have developed and validated new vehicle features for years – the system provides best-inclass levels of driving stability.

The SRX AWD hardware consists of a power take-off unit (PTU) in the front final-drive that transmits engine torque through a prop-shaft to the rear drive module (RDM) that includes a torque transfer device (TTD) and the optional eLSD. Both are wet, multi-plate clutch units from Haldex. Operating seamlessly and programmed to keep the car stable even when cornering (by splitting drive torque to counteract over- or under-steer situations), the AWD system also incorporates an innovative pre-emptive engagement of the rear wheels that eliminates the need to detect front-wheel slip before rear-drive activation, helping to both enhance and exploit the 265 horsepower generated by the SRX’s new standard 3.0-liter DOHC direct-injected V6 engine or the 300 hp delivered by the optional 2.8-litre turbocharged V6, both of which are paired with six-speed automatics. “Performance-wise, you get more horsepower and better economy [18 mpg in the city, 25 on the highway] with a V6,” Reuter says when asked about the change from the V8 in the 2009 model. “Fuel mileage is very important, and the price tag is also a little lower with a V6.”

Haldex Image
Haldex internal view


Basic Function

The unique design of the Haldex Gen IV compromises four functional parts:

* Hydraulic power pack with electrical motor and accumulator
* Wet multi-plate clutch
* Controllable pressure reducing valve.
* Electrical control unit (ECU).

The front and the rear axle of the car is connected via the wet multi-plate clutch which makes it possible to vary the torque distribution between the two axles. As the function of the Haldex Gen IV is independent of the differential speed between the front and the rear axle full lockingtorque, if needed, is available at any given time and speed.

When starting the vehicle the electrical pump in the Haldex Gen IV is started, swiftly providing the system with pressurized oil and thereby making the system ready for operation. The control valve sets the pressure to the piston which in turn compresses the disc package. The level of pressure set depends on the torque level needed which in turn depends on the driving situation. In traction/high slip conditions, a high pressure is delivered: in tight curves (i.e. parking), or at high speeds – a much lower pressure is provided.

Coupling Control Concept

Haldex Gen IV connects to the vehicle’s electrical system and to the data communication bus (i.e. the CAN-system), transmitting information on the driver’s actions, the engine, the transmission, the brakes and other on board systems.

Haldex Gen IV uses this information entirely for its control without the need for additional sensors. The available signals are received by the coupling’s processor and interpreted by the software. Continuous analysis of these data adjusts the characteristics of the coupling according to actual demand, without any active intervention by the driver.

The function of the coupling is automatically adjusted to prevailing conditions. When starting in sand for example, the shafts are coupled together as firmly as possible to obtain the best traction. When close cornering, i.e. parking, the shafts are uncoupled to allow easy maneuvering.

Haldex Drivetrain Model

The controllability of the Haldex Gen IV also makes it possible to use differently worn tires, to tow the vehicle with one axle raised, and to maintain function when using Run-flat-tyres or Mini-Spare.

Haldex Gen IV can use any suitable signal available on CAN. Signals from the ABS and ESP systems and the engine control are vital for performance. For enhanced performance, signals from a steering wheel sensor, yaw sensor, lateral acceleration sensor can be used if available.

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Re: Businessweek: Profit Goal Means Fixing ‘Critical’ Sedans

Interesting article in Business Week on GM’s moves to adjust inventory levels on the Malibu and CTS.  I had noted when we looked at the monthly Sales Reports that CTS sales continue to be muted.   I suspect that some previous CTS buyers are going into the new SRX.  But the CTS still needs to hold up its sales numbers.  Especially troubling is that the CTS sales include the new CTS Sport Wagon, so they should not only be up but up nicely with the new model out.

The CTS sedan was released in 2007 as a 2008 model, so the current model is 3 years old (2010 models are on the lots now).

The CTS Coupe is set to arrive this summer, in both V6 and CTS-V Coupe forms.  That should boost sales for the CTS nicely, but it will also take away from sales of the CTS sedan, and CTS-V sedan as some sedan customers select Coupes instead.

From the article:

Malibu and CTS inventory reached a five-month supply in late 2009, more than double the industry average of roughly two months, Reuss said. The CTS was priced too high against models such as Bayerische Motoren Werke AG’s 3-Series, he said.

GM slashed CTS prices this week by as much as $3,000, said Steve Shannon, executive director of marketing for Cadillac. One popular version was pared to $39,990 from $42,255, with monthly lease payments dropping to $369 from $417, he said. BMW’s U.S. Web site advertises 3-Series leases for as low as $379.

Adjusting the price of the CTS to make it more attractive in the market place makes terrific sense to me.  AND it makes it a great time to buy a new CTS.

I am also concerned that GM / Cadillac advertising & marketing seems very sequential.  In other words they focus on one model at a time — right now the SRX.  Almost all the media I see are for the SRX.  No CTS ads, limited Sport Wagon ads, no Escalade ads.  Cadillac needs to find a way to ‘up’ all their vehicles, not just the flavor of the month:

Here’s the new 2010 SRX and it joins the award winning CTS Sedan and the new CTS Sport Wagon in the Cadillac luxury performance stable!

Introducing new models or having specific models is good but you have to also highlight your entire line.  Perhaps one of the reasons some Cadillac models are languishing (thinking STS and XLR but DTS as well) is that you can’t even find them mentioned in current Cadillac media outside of the website.

Original article: GM Meeting Whitacre Profit Goal Means Fixing ‘Critical’ Sedans – BusinessWeek.